quality Toilet Paper Roll Making Machine & Kitchen Towel Machine manufacturer

Napkin paper production combines natural fibers, modern engineering, and quality control to create the soft, absorbent sheets we use daily. Here's how manufacturers transform raw materials into finished napkins: **1. Raw Material Preparation** The process begins with wood pulp (virgin or recycled) dissolved in water to create a fiber slurry. For premium "3-ply" napkins, multiple pulp layers are combined. Bamboo, sugarcane bagasse, or cotton fibers may supplement wood pulp for eco-friendly variations. **2. Pulp Processing** The slurry undergoes: - *Cleaning*: Removal of debris through centrifugal screens - *Bleaching*: Hydrogen peroxide whitening (chlorine-free methods for eco-labels) - *Additives*: Incorporation of wet-strength resins and softening agents **3. Paper Sheet Formation** Using Fourdrinier machines: 1) Slurry spreads onto moving mesh screens 2) Water drains via vacuum suction 3) Felt blankets absorb residual moisture 4) Steam-heated cylinders (dryers) reduce moisture to 5-8% **4. Embossing & Perforation** Napkins pass through steel rollers: - *Embossing rolls*: Create decorative patterns/textures - *Perforation blades*: Add tear lines between napkins Controlled pressure (20-40 psi) ensures consistent depth. **5. Converting Process** Automated machines: 1) Cut master rolls into specified widths (21cm/25cm/33cm) 2) Fold using "C-fold" or "Z-fold" patterns 3) Stack in predetermined counts (100/200/500 per pack) **6. Sterilization & Packaging** - UV-C light treatment eliminates microbes - Sealed in polypropylene wrap with desiccant packets - Optional: Eco-packaging using PLA bioplastics **Quality Control Checkpoints** - *Absorbency*: Must absorb 3x weight in 30s (ASTM D8247) - *Burst strength*: Minimum 200 kPa (ISO 12625-8) - *Brightness*: 85-92% measured by spectrophotometer **Sustainability Measures** Modern plants implement: - Closed-loop water systems (up to 90% reuse) - Waste pulp recycling into egg cartons/moldings - Biomass boilers using production waste as fuel **Production Capacity** A mid-sized line processes 2-5 tons/hour, yielding approximately: - 400,000 dinner napkins (33x33cm) - 1.2 million cocktail napkins (13x13cm)   RAW MATERIALS │ ▼ Pulp Preparation → Cleaning → Bleaching → Additives │ ▼ Paper Sheet Formation (Fourdrinier Machine) │ ▼ Embossing & Perforation │ ▼ Cutting → Folding → Stacking │ ▼ Sterilization → Packaging ``` --- ### **2. Quality Control Metrics Table** | **Parameter** | **Test Method** | **Standard** | |----------------------|-----------------------|-----------------------| | Absorbency Capacity | ASTM D8247 | ≥3x self-weight in 30s| | Burst Strength | ISO 12625-8 | ≥200 kPa | | Brightness | ISO 2470-1 | 85-92% | | Microbial Limits | USP |

**toilet paper cutting machine** is a specialized industrial device designed to efficiently cut maxi rolls or sheets of toilet paper into smaller, consumer-ready sizes. It plays a critical role in the production line of tissue paper manufacturing machine, ensuring precision, consistency, and high-speed processing. Below are its key features and functions: ### **Main Components** 1. **Unwinding System**: Holds and feeds the large parent roll of toilet paper into the machine. 2. **Cutting Mechanism**: Uses sharp rotary blades or laser technology to slice the paper into desired widths and lengths. 3. **Tension Control**: Maintains proper paper tension during cutting to avoid tearing or misalignment. 4. **Conveyor Belt**: Transports cut paper to the next stage (e.g., folding or packaging). 5. **Control Panel**: Allows operators to adjust parameters like cutting dimensions, speed, and batch counts. ### **Working Principle** The machine unwinds the raw toilet paper roll, guides it through precision blades or laser cutters, and slices it into uniform pieces. Advanced models may include automated sensors to detect flaws or misalignments, ensuring minimal waste and optimal quality. ### **Applications** - Cutting jumbo rolls into smaller household or commercial rolls. - Converting continuous sheets into folded napkins or interleaved tissues. - Customizing sizes for specific markets or packaging requirements. ### **Advantages** - **High Efficiency**: Processes thousands of rolls per hour with minimal downtime. - **Precision Cutting**: Ensures smooth edges and consistent dimensions. - **Safety Features**: Includes emergency stops and blade guards for operator protection. - **Versatility**: Adaptable to different paper types (e.g., recycled, scented, or multi-ply). - **Ease of Maintenance**: Modular design simplifies cleaning and part replacement. ### **Industry Use** Commonly employed in tissue paper factories, packaging facilities, and hygiene product manufacturing plants. Modern machines may integrate IoT technology for real-time monitoring and data-driven optimization. maxi roll heat shrink wrapping machine | maxi roll packing machine | paper towel packing machine | paper packing machine | bobine roll wrapping machine | labeling maxi roll wrapping machine | paper packing machine | toilet paper packing machine | kitchen towel packing machine | paper roll packing machine | toilet paper bundle packing machine | kitchen towel bundle packing machine | toilet tissue paper packing machine | toilet tissue paper bundle machine | tissue paper packing machine | tissue paper bundle packing machine | kitchen towel machine | kitchen towel paper machine | kitchen towel rewinding machine | kitchen towel paper rewinding machine | kitchen towel cutting machine | kitchen towel packing machine | kitchen towel production line | kitchen towel paper production line | towel paper machine | towel paper production line | toilet paper making machine | toilet paper production line | toilet roll machine | toilet roll production line | toilet paper band saw cutting machine | kitchen towel band saw cutting machine | small kitchen towel machine | small paper roll machine | small kitchen towel production line | maxi roll production line | maxi roll cutting machine | maxi roll rewinding machine | maxi kitchen towel roll machine | jumbo roll processing machine | jumbo roll production line | Industrial roll machine | Industrial roll making machine  

Facial tissue machine are advanced industrial equipment designed to produce soft, hygienic, and disposable facial tissues efficiently. These machines play a vital role in meeting the global demand for personal care products, ensuring high-quality output while optimizing production costs. Below is an overview of their features, working principles, and applications.   **Key Features** 1. **Automated facial tissue Production Line**: Modern facial tissue machines integrate processes like facial tissue embossing machine, facial tissue folding machine, facial tissue cutting machine, and facial tissue packaging machine into a seamless automated system, minimizing manual intervention. 2. **High-Speed Output**: Capable of producing thousands of tissue sheets per minute, these machines ensure large-scale productivity to meet commercial and household needs. 3. **Customizable Designs**: Adjustable settings allow for variations in tissue size, ply count (1-3 layers), embossing patterns, and packaging styles (boxed or pocket-sized). 4. **Material Compatibility**: Compatible with virgin pulp, recycled paper, or eco-friendly bamboo fibers, catering to diverse market preferences. 5. **Energy Efficiency**: Advanced models incorporate energy-saving technologies to reduce power consumption and carbon footprint. **Working Process** 1. **Unwinding & Ply Bonding**: Large paper rolls are fed into the machine, where multiple layers are bonded using adhesive or mechanical pressing. 2. **Embossing & Perforating**: Embossing rollers add texture for softness, while perforation ensures easy tearing. 3. **Folding & Cutting**: Tissues are folded (interfolded or flat-folded) and cut into individual sheets. 4. **Packaging**: Finished tissues are automatically counted, stacked, and sealed into boxes or plastic wraps. **Technical Advantages** - **Precision Control**: PLC (Programmable Logic Controller) systems monitor every stage for consistent quality. - **Hygienic Standards**: Stainless steel contact parts and dust-proof designs comply with sanitary regulations. - **Low Maintenance**: Self-lubricating components and user-friendly interfaces simplify operation and upkeep.  **Applications** Facial tissues produced by these machines are widely used in households, hotels, restaurants, hospitals, and airlines. They are essential for daily hygiene, skincare, and sanitization purposes.  **Conclusion** Facial tissue manufacturing machines combine innovation, speed, and sustainability to deliver a product that aligns with modern lifestyles. Investing in such machinery not only boosts production capacity but also supports businesses in adapting to evolving consumer expectations for convenience and eco-consciousness. For more details about specifications or customization options, feel free to contact our team! carton box facial tissue packing machine | bag facial tissue packing machine | facial tissue folding machine | tissue paper making machine | facial tissue machine | facial tissue making machine | facial tissue paper machine | V fold facial tissue machine | tissue paper making machinery | hand towel machine | hand towel making machine | facial tissue cutting machine | tissue papre making machine price | facial tissue packing machine | tissue paper packing machine | facial tissue production line | tissue paper production line | interfold tissue paper production line | hand towel packing machine | hand towel cutting machine | hand towel folding machine | hand towel production line